Kodi kupha kumagwira ntchito bwanji?

kupha crane yamagalimoto

Slewing imapereka kusuntha kozungulira pakati pa zida zamakina, kumathandizira katundu wokulirapo molondola. Zida zolemera, monga ma cranes ndi ma turbine amphepo, zimadalira mayendedwe apamwamba ndi ma drive. Thehydraulic slawing driveimatsimikizira kusamutsa kwa torque yodalirika.Mphamvu zonyamula katundu zimafikira mosiyanasiyana:

Slewing Drive Model/Type Torque Range (Nm) Max Static Torque (kNm) Mapulogalamu
General worm gear gearing 365 - 68,000 Mpaka 190 Ma cranes, makina opangira mphepo, ma tracker a dzuwa
Galimoto yamagetsi yamagetsi VE5 4,800 N / A Kutumiza zida za nyongolotsi
Worm gear slewing drive 2,500 - 45,000 190 360 ° swivel, kuchuluka kwa axial
Single Slewing Drive VE5 500 - 68,000 N / A Kutsata dzuwa
Mndandanda wa WEA wolemera kwambiri 8,000 - 40,000 N / A Makina aulimi
Dual-axis WEA-2 mndandanda 16,200; 19,440; 48,000; 58,000 N / A Multi-directional, mphamvu yonyamula katundu
Worm gear slewing drive SE25 18,000 N / A Cranes, ofukula zinthu zakale
Worm gear slawing drive SE7 1,000 N / A Katundu wapamwamba, kuwongolera molondola

Tchati cha bar poyerekeza ndi ma torque apamwamba amitundu yosiyanasiyana yamagalimoto owombera

Zofunika Kwambiri

  • Njira zomangira zimathandizira kusinthasintha kosalala, kolondola pogwiritsa ntchito ma bearings ndi zinthu zogudubuza zomwe zimathandizirakatundu wolemetsandi kuchepetsa kukangana.
  • Kugawa koyenera komanso kuwongolera ma torque pamagalimoto owombera kumatsimikizira kuyenda kokhazikika komanso kolondola, komwe ndikofunikira pamakina olemera ngati ma cranes ndi ma turbine amphepo.
  • Kusamalira nthawi zonse, kuphatikizapo mafuta odzola ndi kuyang'anitsitsa panthawi yake, kumawonjezera moyo wa zida zophera ndikusunga zida zikugwira ntchito mosamala komanso moyenera.

Zigawo Zazikulu za Njira Zowombera

Zigawo Zazikulu za Njira Zowombera

Mphete zowotchera ndi ma Bearings

Mphete zowotchera ndi zonyamula zimapanga msana wa njira zophera. Zida zazikuluzikulu, zozungulira zimathandizira kulemera konse kwa mawonekedwe ozungulira ndikuthandizira kusuntha. Mphete yoombera nthawi zambiri imakhala ndi mphete zamkati ndi zakunja, zokhala ndi zopindika pakati pake. Ma bearings amanyamula ma axial, ma radial, ndi mphindi, kuonetsetsa bata ndi ntchito yodalirika. Gome ili m'munsili likufotokoza mwachidule zazigawo zikuluzikulu ndi ntchito zawo:

Chigawo Ntchito
Mphete Yowombera Imathandizira katundu wolemetsa komanso imathandizira kuzungulira kosalala.
Ma Bearings Sinthani ma axial, ma radial, ndi kachulukidwe ka mphindi kuti mukhale bata.
Kuyendetsa Njira Amapereka torque yozungulira, nthawi zambiri kudzera pamagetsi amagetsi kapena ma hydraulic.

Rolling Elements

Zinthu zogudubuza, monga mipira kapena zodzigudubuza, zimachepetsa kukangana ndi kuvala mkati mwa mphete yowombera. Makonzedwe awo ndi mtundu amakhudza mwachindunji mphamvu ndi kulimba.Mipira yolumikizana ndi mfundo zinayikugawa katundu pa mfundo zinayi, kuwonjezera kusinthasintha. Mapiritsi odzigudubuza, okhala ndi zodzigudubuza zoyikidwa pa ngodya zolondola, amapereka kugawa kwakukulu kwa katundu ndi kukhazikika. Mizere yodzigudubuza ya mizere itatu imapereka mphamvu yolemetsa kwambiri, kuwapangitsa kukhala abwino kwa ntchito zolemetsa. Kusankhidwa kwa chinthu chogudubuza kumakhudza momwe makina amagwirira ntchito komanso moyo wake wonse.

Magiya ndi Drive Systems

Gears ndimakina oyendetsaKutumiza mphamvu kuchokera ku injini kupita ku mphete yowotchera. Nthawi zambiri amagwiritsa ntchito njira zoduliramasinthidwe a zida za nyongolotsi, pomwe tsinde la nyongolotsi limayendetsa giya lopindika. Kukonzekera uku kumachepetsa liwiro ndikuwonjezera torque, yofunika pamakina olemera. Mapangidwe amakono nthawi zambiri amakhala ndi ukadaulo wa nyongolotsi ya hourglass, yomwe imapangitsa kuti mano azikhala olimba komanso olimba. Dongosolo la Dual-axis ndi dual-drive limakulitsanso mphamvu ndi kuwongolera.

Zisindikizo ndi Mafuta

Zisindikizo ndi mafuta amateteza zigawo zamkati ndikuwonetsetsa kuti zikugwira ntchito kwa nthawi yayitali. Zisindikizo zapamwamba zimalepheretsa zonyansa kulowa mu bere.Mafuta oyenereraamachepetsa kukangana, amalepheretsa kukhudzana kwachitsulo ndi zitsulo, komanso amachotsa kutentha. Kusamalira nthawi zonse ndiukadaulo wapamwamba wothira mafuta, mongamafuta olimba, kuwonjezera moyo wobereka ndi kudalirika. Makina opangira mafuta osungidwa bwino amachepetsanso phokoso ndi kugwedezeka, kumathandizira kugwira ntchito bwino.

Momwe Njira Zophalira Zimagwirira Ntchito

Momwe Njira Zophalira Zimagwirira Ntchito

Kuyanjana kwa zigawo za Rotation

Njira zowotchera zimakwaniritsa kusinthasintha kosalala kudzera m'machitidwe ogwirizana a zigawo zingapo zofunika. Ndondomekoyi ikuchitika motsatira ndendende:

  1. Thekunyamula zida kumakhala pakati pa zigawo ziwiri zazikulu zamakina, monga maziko a crane ndi mawonekedwe ake apamwamba ozungulira.
  2. Mphamvu zakunja, kuphatikizapo kulemera kwa zipangizo ndi katundu wogwirira ntchito, zimagwira ntchito.
  3. Zinthu zogudubuza - mipira kapena zodzigudubuza - zimayenda pakati pa mphete zamkati ndi zakunja.
  4. Zinthu zogubuduzazi zimagawira katundu wogwiritsidwa ntchito pamalo awo olumikizirana komanso mipikisano yopangidwa mwapadera.
  5. Misewu yothamanga, yokhala ndi ma groove okongoletsedwa, imachepetsa kupsinjika ndikuwonetsetsa kugawana katundu.
  6. Zinthu zonse zogubuduza ndi geometry yothamanga zimakana kusinthika, ngakhale atalemedwa kwambiri.
  7. Kukaniza uku kumapangitsa kusinthasintha kosalala, kocheperako pakati pa zigawo zolumikizidwa.
  8. Kukonzekera bwino kwa zinthu zogudubuza ndi geometry ya mipikisano yothamanga kumathandizira kuwongolera kolondola.
  9. Pamene makinawo akuzungulira, chonyamuliracho mosalekeza chimagawiranso katundu wosinthika kuti ukhale wokhazikika.
  10. Zida zamakono ndi machitidwe a uinjiniya amakulitsa moyo wautumiki wa bere ndikuwonetsetsa kugwira ntchito modalirika pansi pamikhalidwe yosiyanasiyana.

Zindikirani: Kuvala ndi kutopa kumayimira njira zolephereka kwambirim'mabotolo akupha. Izi nthawi zambiri zimayamba chifukwa cha kuchuluka kwa ma cyclic, kukangana, zovuta zamafuta, kapena kusanja kosayenera. Mavuto ena omwe angakhalepo ndi monga kuthyoka, dzimbiri, ndi kupunduka. Kuyang'anitsitsa ndi kukonza nthawi zonse kumathandiza kupewa zolepherazi ndikuonetsetsa kuti ntchito yotetezeka ndi yodalirika.

Kugawa Katundu ndi Chithandizo

Miyendo ya slawing iyenera kuthana ndi zovuta zolemetsa panthawi yogwira ntchito. Katunduyu akuphatikizapo:

  • Axial katundu:Mphamvu zomwe zimagwira ntchito mozungulira mozungulira, zomwe nthawi zambiri zimachitika chifukwa cha kulemera kwa zida kapena zikoka zakunja.
  • Katundu wa radial:Mphamvu zomwe zimagwira ntchito mofananira ndi axis, monga zomwe zimachitika chifukwa cha mphepo kapena centrifugal.
  • Katundu wamphindi:Kuphatikizika kwa mphamvu za axial ndi ma radial, zomwe zimapangidwa ndikuyenda ndi kulemera kwa makina.

Kugawa kwa katundu kudera lonse sikumakhala kofanana. Kupindika kwa msewu wothamanga ndi kuchuluka kwa zinthu zogudubuza kumakhudza momwe katundu amafalikira podutsa. Mainjiniya amawongolera kugawa katundu posintha kuchuluka ndi kukula kwa zinthu zogudubuza, mbali yolumikizirana, ndi mbiri yanjira yothamanga.

Njira zingapo zamainjiniya zimathandizira kuti pakhale chithandizo chonyamula katundu:

  • Kupaka bwino kumachepetsa kukangana ndi kuvala, kuthandizira kugawa katundu wofanana.
  • Kusankha mafuta oyenera-ochokera ku lithiamu, calcium-based, kapena polyurea-kumapangitsa kuti pakhale ntchito yabwino pazochitika zinazake zogwirira ntchito.
  • Zowonjezera monga molybdenum disulfide (MoS₂) zimakulitsa mphamvu yonyamula katundu komanso zotsutsana ndi kuvala.
  • Kutsatira nthawi yovomerezeka yamafuta ndi kuchuluka kwake kumalepheretsa kuvala msanga komanso kupsinjika kosagwirizana.
  • Geometry yokhala ndi mfundo zinayiamalola mzere umodzi wa mipira kuthandiziraaxial, radial, ndi kamphindi kakang'ononthawi imodzi.
  • Kukhathamiritsa kwachilolezo chamkati kumathandizira kusanja bwino komanso kukulitsa kutentha, kusunga kulondola kozungulira.
  • Kupanga mwatsatanetsatane, kuphatikiza makina a CNC ndi kulimba kwa induction, kumapanga mipikisano yapamwamba kwambiri yomwe imapirira katundu wosunthika.
  • Kuuma kwakukulu ndi kapangidwe kaphatikizidwe kumachepetsa kuchuluka kwa dongosolo ndikuthandizira katundu wa eccentric kapena offset moyenera.

Langizo:Mapangidwe osavuta okhala ndi magawo ochepa samangothandiza kusanjika ndi kukonza bwino komanso amathandizira kuti azigwira ntchito mosasinthasintha komanso kugawa katundu.

Kutumiza kwa Torque ndi Kuwongolera

Kutumiza kwa torque kumakhala pamtima pakugwiritsa ntchito makina opha. Thegiya yowotchera imasinthira torquekuchokera ku gwero la mphamvu zamakina — kaya yamagetsi kapena ya hydraulic motor — kupita kumalo ozungulira. Zimenezi zimathandiza kasinthasintha yopingasa mozungulira ofukula olamulira, kulola malo enieni katundu wolemera.

Zinthu zazikuluzikulu zotumizira ndi kuwongolera ma torque ndi:

  • Theinjini imapanga torque, yomwe imadutsa njira yopatsirana. Dongosololi litha kugwiritsa ntchito pinions, magiya a nyongolotsi, kapena zida zina.
  • Chingwe chowombera chimalandira torque yotumizira, yothandizira axial, ma radial, ndi kamphindi kakang'ono kwinaku ikuthandizira kuzungulira koyendetsedwa.
  • Kutumiza kwa zida za nyongolotsi kumapereka chinthu chodzitsekera, chomwe chimathandiza kusunga katundu motetezeka komanso kulola kuwongolera kozungulira.
  • Msonkhano woyendetsa galimoto umaphatikizapo nyumba ndi makina osindikizira kuti ateteze zigawo zamkati ndi kusunga ntchito zosagwirizana.
  • Zigawo zonse zimagwirira ntchito limodzi kuti zipereke kayendedwe kolondola, kosalala kozungulira komanso kuti katundu azikhala wokhazikika panthawi yogwira ntchito.
Parameter Mtengo/Kufotokozera
Mtundu wa Slewing Drive Spur gear slawing drive
Gear Ration 9:1
Ovoteledwa Torque ~37knm(chitsanzo cholemetsa chokhazikika)
Rotation Center Diameter 955 mm
Kutalika Kwathunthu ndi Adapter 180 mm
Gear Backlash ≤ 0.40 mm
Kugwiritsa ntchito Zida zolemera zokhala ndi mphindi zazikulu zopendekera komanso zolemetsa
Kusinthasintha kwapangidwe Ma drive akulu akulu omwe amapezeka ndi mainchesi mpaka 2300 mm ndi torque yapamwamba

Njira zamakono zophatikizira zimaphatikiza uinjiniya wamphamvu, zida zapamwamba, komanso kupanga kolondola kuti apereke kutumizira ndi kuwongolera kodalirika. Izi zimatsimikizira kuti makina olemera amatha kugwira ntchito mosamala komanso moyenera, ngakhale pakakhala zovuta.

Mitundu ndi Malingaliro Othandiza

Kuwotcha kwa Hydraulic

Makina a Hydraulic Slewing amagwiritsa ntchito madzi oponderezedwa kuti apange torque yayikulu komanso yosalala, yowongolera molingana. Machitidwewa amapambana pa ntchito zolemetsa, monga ma cranes ndi zofukula, kumene kugwira ntchito mosalekeza pansi pa katundu wambiri kumafunika.Kuwotcha kwa Hydraulicimapereka mphamvu zamakina apamwamba komanso magwiridwe antchito odalirika m'malo ovuta. Oyendetsa amapindula ndi kuyenda kolondola pa liwiro lotsika, lomwe ndi lofunikira pakukweza ndi kuyika zinthu zolemera.Machitidwe a Hydraulic Slewingzimafuna kuphatikizika ndi mapampu a hydraulic ndi kasamalidwe kamadzimadzi, kupanga kukhazikitsa ndi kukonza zovuta kuposa njira zamagetsi. Komabe, amapereka mphamvu yokoka yapamwamba ndipo amatha kugwira ntchito popanda kutenthedwa pakagwiritsidwa ntchito nthawi yayitali. TheKuchita bwino kwa Hydraulic Slewing kumapita patsogolo pamakina osakanizidwa, zomwe zimachepetsa mphamvu zapamwamba komanso kugwiritsa ntchito mphamvu.

Ma chart amizere akuwonetsa momwe kuchuluka kwa kuthamanga kwa accumulator ndi voliyumu kumachepetsa mphamvu yayikulu komanso kugwiritsa ntchito mphamvu pamakina ophatikizika a hydraulic

Mitundu Ina ya Njira Zopha

Makina amakono amagwiritsa ntchito mitundu ingapo yowotchera, iliyonse ili ndi mawonekedwe ake.Ma giya a Worm amathandizira kuchepetsa magiya pamalo ophatikizikandikupereka mwayi wodzitsekera, womwe umawonjezera chitetezo. Magalimoto a Spur amagwiritsa ntchito ma shaft ofanana ndi mano owongoka, kuwapangitsa kukhala oyenera masitima apamtunda osavuta.Njira zowotchera zamagetsi zimaphatikiza magiya a nyongolotsi ndi mphete zowombera, kuperekera kusinthasintha kolondola, kokwera kwambiri komanso malo otetezedwa.Gome ili m'munsili likufotokozera mwachidule mitundu ya zimbalangondo zodziwika bwino komanso kagwiritsidwe ntchito kake:

Mtundu wa Slewing Bearing Makhalidwe Apangidwe Zomwe Zimagwiritsidwa Ntchito Pamakina Amakono
Mfundo Zinayi Lumikizanani ndi Ball Slewing Bearing Mapangidwe osavuta, amathandizira ma bidirectional axial ndi ma radial mphamvu, mphamvu zina zogubuduza mphindi Ma cranes ang'onoang'ono, zida zogwirira ntchito
Mpira wa mizere iwiri Wosiyana-diameter Mizere iwiri ya mipira, kukhathamiritsa katundu ndi moyo utumiki Makina apakatikati adoko, ma cranes okwera
Wowoloka Cylindrical Roller Mphindi wokhotakhota wamtali ndi mphamvu ya axial mphamvu, kusinthasintha kwakukulu Ma cranes akuluakulu amadoko, ma cranes a mlatho
Roller ya Cylindrical Roller yokhala ndi mizere itatu Dera lalikulu lolumikizana, limathandizira nthawi yayikulu ya axial, ma radial, ndi kugubuduza Makina akuluakulu, olemetsa kwambiri

Kusamalira ndi Kusamalira

Kukonzekera koyenera kumatsimikizira moyo wautali ndi kudalirika kwa njira zopha.Oyendetsa ayenera kuyang'ana mabawuti isanayambe ntchito iliyonse komanso pambuyo pa maola 100 oyambirira, kenako maola 300, ndipo maola 500 aliwonse pambuyo pake.Nthawi yothira mafuta imachokera ku 200 mpaka 500 maola, kutengera katundu ndi chilengedwe. M'mikhalidwe yovuta, monga chinyezi chambiri kapena fumbi, nthawi zokometsera ziyenera kufupikitsidwa. Kuyang'ana pafupipafupi kumathandizira kuzindikira kuwonongeka, kuwonongeka, kapena kuipitsidwa msanga. Kuyeretsa, kudzoza koyenera, ndi kusintha kwanthawi yake ziwalo zomwe zidatha zimateteza kuchotsedwa kwakukulu, kutayikira kwamafuta, komanso kutenthedwa.

Common Application

Njira zowotchera zimagwira ntchito yofunika kwambiri m'mafakitale ambiri.Makina omanga ndi mafakitale amadalira iwo pakusintha kwa madigiri 360 ndikuthandizira katundu wolemetsa. Ntchito zodziwika bwino ndi izi:

Njirazi zimawonekeranso m'magawo am'madzi, mphamvu zongowonjezwdwa, zamlengalenga, ndi zodzipangira zokha, zomwe zimathandizira kuyenda bwino komanso kukhazikika.


Makina ogwetsera amathandizira kusinthasintha kolondola, kolemetsa m'mafakitale, kuchokera ku ma crane kupita ku makina opangira mphepo. Mapangidwe awo apamwamba, mongamizere itatu yodzigudubuza ndi mayendedwe a mtanda, kuthandizira katundu wovuta ndikuonetsetsa kuti ntchito yodalirika ikugwira ntchito.Kusamalira nthawi zonse, kuphatikiza machitidwe a Hydraulic Slewing, amakulitsa moyo wa zida ndi chitetezo chogwira ntchito. Zatsopano zomwe zikupitilira zikupitilira kuyendetsa bwino komanso kulondola.

FAQ

Kodi ntchito yayikulu ya kuyendetsa galimoto ndi chiyani?

A kuyendetsa galimotoimathandizira kusuntha kozungulira pakati pa magawo awiri a makina. Imathandizira katundu wolemetsa ndikuwonetsetsa kukhazikika bwino mu zida zamakampani.

Kodi opareshoni amayenera kuthira mafuta amtundu wanji?

Oyendetsa amayenera kuthira mafuta ma bere owombera maola 200 mpaka 500 aliwonse. Malo ovuta angafunike kuthira mafuta pafupipafupi kuti agwire bwino ntchito.

Kodi makina omangira amatha kunyamula katundu wa axial ndi ma radial?

Inde. Njira zowongolera zimathandizira ma axial, ma radial, ndi mphindi. Mapangidwe awo amagawa mphamvuzi moyenera, kuonetsetsa kuti bata ndi moyo wautali wautumiki.


Nthawi yotumiza: Jul-25-2025