Nigute guswera bikora?

ibinyabiziga bya crane

Slewing itanga urujya n'uruza hagati yimashini, ishyigikira imizigo minini kandi yuzuye. Ibikoresho biremereye, nka crane na turbine z'umuyaga, bishingiye ku bikoresho bigezweho ndetse na drives. Uwitekahydraulic gusweraitanga ihererekanyabubasha.Ubushobozi bwo gutwara ibintu buringaniye:

Slewing Drive Model / Ubwoko Urwego rwa Torque (Nm) Umuyoboro uhagaze neza (kNm) Porogaramu
Ibikoresho rusange byinyo 365 - 68.000 Kugera mu 190 Cranes, turbine z'umuyaga, izuba rikurikirana
Moteri yamashanyarazi VE5 4.800 N / A. Gukwirakwiza ibikoresho byinzoka
Ibikoresho byinzoka 2,500 - 45.000 190 360 ° swivel, umutwaro muremure
Ikinyabiziga kimwe cyo guswera VE5 500 - 68.000 N / A. Gukurikirana izuba
Urwego rukomeye rwa WEA 8,000 - 40.000 N / A. Imashini zubuhinzi
Dual-axis WEA-2 ikurikirana 16.200; 19.440; 48.000; 58.000 N / A. Ibyerekezo byinshi, bikomeye-kwikorera imitwaro
Worm ibikoresho byo guswera SE25 18.000 N / A. Crane, moteri
Worm ibikoresho byo guswera SE7 1.000 N / A. Umutwaro muremure, kugenzura neza

Imbonerahamwe yumurongo ugereranya ubushobozi bwa torque ntarengwa yuburyo butandukanye bwo gutwara ibinyabiziga

Ibyingenzi

  • Uburyo bwo guswera butuma kuzunguruka neza, neza ukoresheje ibyuma hamwe nibintu bizunguruka bifashaimitwaro iremereyeno kugabanya ubushyamirane.
  • Gukwirakwiza imizigo neza hamwe no kugenzura itara muri drives ituma kugenda neza kandi neza, ningirakamaro kumashini ziremereye nka crane na turbine z'umuyaga.
  • Kubungabunga buri gihe, harimo gusiga no kugenzura ku gihe, byongerera ubuzima ibice byogosha kandi bigatuma ibikoresho bikora neza kandi neza.

Ibyingenzi byingenzi byuburyo bwo guswera

Ibyingenzi byingenzi byuburyo bwo guswera

Impeta zoroshye

Impeta zo kunyeganyega hamwe nigitereko bigize urufatiro rwuburyo bwo guswera. Ibi binini, bizenguruka bishyigikira uburemere bwose bwimiterere kandi bizana kugenda neza, kugenzurwa. Impeta yo guswera igizwe nimpeta zimbere ninyuma, hamwe nibintu bizunguruka byashyizwe hagati yabyo. Imyenda ikora imitambiko ya axial, radial, nigihe cyo kwikorera, byemeza ituze nigikorwa cyizewe. Imbonerahamwe ikurikira irerekana muri makeibice nyamukuru nimirimo yabyo:

Ibigize Imikorere
Impeta Shyigikira imitwaro iremereye kandi ituma kuzunguruka neza.
Imyenda Gucunga axial, radial, nigihe gito imitwaro kugirango ituze.
Uburyo bwo gutwara ibinyabiziga Itanga urumuri rwo kuzunguruka, akenshi binyuze mumashanyarazi cyangwa hydraulic.

Ibizunguruka

Ibintu bizunguruka, nk'umupira cyangwa umuzingo, bigabanya guterana no kwambara imbere yimpeta. Gahunda yabo nubwoko bigira ingaruka kuburyo butaziguye no kuramba.Ingingo enye zo guhuza imipiragukwirakwiza imizigo ku ngingo enye, kongera imiterere. Kwambukiranya uruziga, hamwe nizunguruka zashyizwe kumurongo wiburyo, zitanga imitwaro isumba iyindi kandi igakomera. Imirongo itatu yimodoka itanga ubushobozi bwo kwikorera hejuru, bigatuma iba nziza kubikorwa-biremereye. Guhitamo ibintu bizunguruka bigira ingaruka kumikorere no mubuzima bwe.

Ibikoresho na Sisitemu

Ibikoresho nasisitemu yo gutwaraohereza imbaraga kuva kuri moteri kugeza impeta. Uburyo bwinshi bwo guswera bukoreshaIbikoresho byinyo, aho inyo yinyo itwara ibikoresho bya perpendicular. Iyi mikorere igabanya umuvuduko kandi ikongera torque, ingenzi kumashini ziremereye. Ibishushanyo bigezweho bikunze kugaragaramo tekinoroji yinyo yamasaha, itezimbere amenyo nigihe kirekire. Dual-axis na sisitemu ebyiri-sisitemu irusheho kongera imbaraga no kugenzura.

Ikidodo n'amavuta

Ikidodo n'amavuta birinda ibice by'imbere kandi byemeza imikorere yigihe kirekire. Ikidodo cyiza cyane kirinda umwanda kwinjira.Gusiga nezaigabanya ubushyamirane, irinda icyuma-icyuma guhura, kandi ikwirakwiza ubushyuhe. Kubungabunga buri gihe kanditekinoroji yo gusiga amavuta, nkaamavuta meza, kwagura ubuzima no kwizerwa. Sisitemu yo gusiga neza nayo igabanya urusaku no kunyeganyega, ishyigikira imikorere myiza.

Uburyo bwo Kunyerera bukora

Uburyo bwo Kunyerera bukora

Imikoranire yibigize kuzunguruka

Uburyo bwo kunyerera bugera ku kuzenguruka neza binyuze mu bikorwa bihujwe n'ibice byinshi by'ingenzi. Inzira igenda ikurikirana neza:

  1. Uwitekaguswera kwicara bicaye hagati yimashini ebyiri zingenzi, nka crane base hamwe na superstructure yayo.
  2. Imbaraga zo hanze, zirimo uburemere bwibikoresho n'imitwaro ikora, zikora ku cyerekezo.
  3. Ibintu bizunguruka - imipira cyangwa umuzingo - bigenda hagati yimpeta yimbere ninyuma yikizingo.
  4. Ibintu bizunguruka bikwirakwiza umutwaro washyizweho hejuru yimikoranire yabo hamwe ninzira nyabagendwa yabugenewe.
  5. Inzira nyabagendwa, hamwe na shobuja nziza, kugabanya imihangayiko no kwemeza no kugabana imitwaro.
  6. Byombi bizunguruka hamwe na geometrike yumuhanda irwanya ihinduka, ndetse no mumitwaro iremereye.
  7. Iyi myigaragambyo itanga uburyo bworoshye, buke-bwikurikiranya hagati yibice bihujwe.
  8. Gutondekanya neza ibintu bizunguruka hamwe na geometrie yinzira nyabagendwa bituma igenzura neza.
  9. Mugihe imashini izunguruka, ubwikorezi bukomeza kugabura imizigo kugirango ibungabunge umutekano.
  10. Ibikoresho bigezweho hamwe nubuhanga bwubuhanga byongerera igihe serivisi yumurimo kandi byemeza imikorere yizewe mubihe bitandukanye.

Icyitonderwa: Kwambara n'umunaniro byerekana uburyo bukunze gutsindwamu guswera. Ibi bibazo bikunze guturuka kumuzigo wikizunguruka, guterana amagambo, ibibazo byo gusiga, cyangwa guterana bidakwiye. Ibindi bibazo bishobora kuvamo harimo kuvunika, kubora, no guhindura ibintu. Kugenzura no kubungabunga buri gihe bifasha gukumira ibyo kunanirwa no gukora neza, byizewe.

Gutanga Ikwirakwizwa n'Inkunga

Ibikoresho byoroheje bigomba gukemura ibintu bitoroshye mugihe gikora. Iyi mitwaro irimo:

  • Imizigo ya Axial:Imbaraga zikora perpendicular kumurongo wo kuzunguruka, akenshi biva muburemere bwibikoresho cyangwa ingaruka zituruka hanze.
  • Imizigo ya radiyo:Imbaraga zikora zibangikanye na axis, nkiziterwa numuyaga cyangwa ingaruka ziterwa na centrifugal.
  • Umutwaro w'akanya:Gukomatanya imbaraga za axial na radial, mubisanzwe biterwa no kugenda nuburemere bwimashini.

Gukwirakwiza imizigo hejuru yububiko ntibisanzwe. Kugabanuka kwinzira nyabagendwa n'umubare wibintu bizunguruka bigira ingaruka kuburyo imizigo ikwirakwira. Ba injeniyeri batezimbere imitwaro muguhindura umubare nubunini bwibintu bizunguruka, inguni ihuza, hamwe numwirondoro wumuhanda.

Uburyo butandukanye bwubuhanga bufasha kugumana no gushyigikira imitwaro:

  • Gusiga neza bigabanya guterana no kwambara, gushyigikira kugabana imizigo imwe.
  • Guhitamo amavuta meza-ashingiye kuri lithium, calcium-ishingiye, cyangwa polyurea-itanga imikorere myiza kumikorere yihariye.
  • Ibyongeweho nka molybdenum disulfide (MoS₂) byongera ubushobozi bwo gutwara imizigo hamwe nuburyo bwo kurwanya kwambara.
  • Gukurikiza uburyo bwo gusiga amavuta hamwe nubunini birinda kwambara imburagihe no guhangayika kutaringaniye.
  • Ingingo enye zerekana geometrieEmera umurongo umwe wumupira kugirango ushyigikireumutambiko, radiyo, n'umwanya uremereyeicyarimwe.
  • Gutezimbere imbere byakira guhuza no kwagura ubushyuhe, bikomeza kuzenguruka neza.
  • Gukora neza, harimo gutunganya CNC no gukomera kwa induction, bitanga umuhanda wo mu rwego rwo hejuru wihanganira imizigo ifite imbaraga.
  • Gukomera cyane hamwe nigishushanyo mbonera kigabanya sisitemu ya sisitemu kandi igashyigikira imitwaro ya eccentric cyangwa offset neza.

Inama:Igishushanyo cyoroheje cyo gushushanya gifite ibice bike ntabwo byorohereza guterana no kubungabunga gusa ahubwo binagira uruhare mubikorwa bihoraho ndetse no kugabura imitwaro.

Ikwirakwizwa rya Torque no kugenzura

Ikwirakwizwa rya Torque riri kumutima wimikorere ya slewing. Uwitekaibikoresho byo guswera byimura torqueuhereye kumashanyarazi yimashini - yaba moteri yamashanyarazi cyangwa hydraulic - kugeza kumiterere. Ubu buryo butuma kuzenguruka gutambitse kuzengurutse umurongo uhagaritse, kwemerera guhagarara neza kwimizigo iremereye.

Ibyingenzi byingenzi byo kohereza no kugenzura harimo:

  • Uwitekamoteri itanga umuriro, inyura muri sisitemu yo kohereza. Sisitemu irashobora gukoresha pinion, ibikoresho byinyo, cyangwa ubundi bwoko bwibikoresho.
  • Icyuma cyogosha cyakira itara ryandujwe, rishyigikira axial, radial, nigihe cyo kwikorera mugihe gishobora kuzunguruka.
  • Ihererekanyabubasha rya Worm ritanga uburyo bwo kwifungisha, bufasha gufata imizigo neza kandi bigufasha kugenzura neza.
  • Inteko yo gutwara ibinyabiziga irimo sisitemu yo kubamo no gufunga kugirango irinde ibice byimbere kandi ikomeze imikorere ihamye.
  • Ibigize byose bikorana kugirango bitange inzira nyayo, yoroshye yo kuzenguruka no gukomeza umutwaro uhagaze mugihe ukora.
Parameter Agaciro / Ibisobanuro
Ubwoko bwa Drive Spur ibikoresho byo guswera
Ikigereranyo cy'ibikoresho 9: 1
Ikigereranyo gisohoka Torque ~ 37 kN · m(icyitegererezo kiremereye cyane)
Kuzenguruka Ikigo Diameter 955 mm
Uburebure Bwuzuye hamwe na Adapter Mm 180
Gear Backlash ≤ 0,40 mm
Gusaba Ibikoresho biremereye hamwe nigihe kinini cyo kugoreka n'imizigo iremereye
Igishushanyo mbonera Imashini nini yo guswera iboneka hamwe na diametero zigera kuri mm 2300 hamwe n’umuriro muremure

Uburyo bugezweho bwo guswera bukomatanya ubuhanga bukomeye, ibikoresho bigezweho, hamwe ninganda zuzuye kugirango zitange itumanaho ryizewe kandi rigenzurwe. Ibi byemeza ko imashini ziremereye zishobora gukora neza kandi neza, kabone niyo byaba bikenewe.

Ubwoko nibitekerezo bifatika

Hydraulic Slewing

Sisitemu ya Hydraulic Slewing ikoresha amazi yumuvuduko kugirango itange urumuri rwinshi kandi rworoshye, kugenzura. Sisitemu nziza cyane mubikorwa biremereye cyane, nka crane na excavator, aho bisabwa gukora ubudahwema imitwaro ikomeye.Hydraulic Slewingitanga imikorere ihanitse kandi ikora neza mubidukikije bikaze. Abakoresha bungukirwa no kugenda neza kumuvuduko muke, nibyingenzi mukuzamura no gushyira ibintu biremereye.Sisitemu ya Hydraulicbisaba kwishyira hamwe na pompe hydraulic no gucunga amazi, gukora installation no kuyitaho bigoye kuruta amashanyarazi. Ariko, zitanga imbaraga zisumba izindi zo gukurura kandi zirashobora gukora zidashyushye mugihe kinini cyo gukoresha. Uwitekaimikorere ya Hydraulic Slewing itezimbere kurushaho muri sisitemu ya Hybrid, bigabanya ingufu zo hejuru no gukoresha ingufu.

Imbonerahamwe yerekana uburyo kongera umuvuduko wikusanyirizo hamwe nubunini bigabanya ingufu zingufu nogukoresha ingufu muri sisitemu ya hydraulic

Ubundi bwoko bwuburyo bwo guswera

Imashini zigezweho zikoresha uburyo butandukanye bwo guswera, buri kimwe gifite ibintu byihariye.Ibikoresho bya Worm bitanga kugabanya ibikoresho byinshi mumwanya mutokandi utange ubushobozi bwo kwifungisha, byongera umutekano. Imashini ya spur ikoresha shitingi hamwe namenyo agororotse, bigatuma bikwiranye na gari ya moshi yoroshye.Uburyo bwo guswera amashanyarazi bukomatanya ibikoresho byinyo hamwe nimpeta, gutanga neza, kuzenguruka cyane hamwe no gufata neza imyanya.Imbonerahamwe ikurikira irerekana incamake yubwoko busanzwe hamwe nibisabwa:

Ubwoko bwo Kwambara Ibiranga Imiterere Porogaramu isanzwe mu mashini zigezweho
Ingingo enye Guhuza Umupira wo Kuzunguruka Imiterere yoroshye, ishyigikira ibyerekezo byombi byerekanwa na radiyo, imbaraga zigihe gito Crane nto, ibikoresho byo gutunganya ibikoresho
Imirongo ibiri-Imipira itandukanye-diameter Umupira Imirongo ibiri yimipira, ubushobozi bwimitwaro hamwe nubuzima bwa serivisi Imashini yicyambu giciriritse, guteranya crane
Yambukiranya Cylindrical Roller Umwanya wo gutembera cyane hamwe nimbaraga za axial, kuzunguruka neza Icyambu kinini cyicyambu, ikiraro cyikiraro
Imirongo itatu Cylindrical Roller Umwanya munini wo guhuza, ushyigikira umwanya munini, radiyo, hamwe nigihe cyo guhirika Imashini nini cyane, imashini iremereye cyane

Kubungabunga no Kwitaho

Kubungabunga neza bituma kuramba no kwizerwa muburyo bwo guswera.Abakoresha bagomba kugenzura ibihindu mbere ya buri gikorwa na nyuma yamasaha 100 yambere yakazi, hanyuma ku masaha 300, na buri masaha 500 nyuma yaho.Amavuta aringaniye kuva buri masaha 200 kugeza 500, bitewe n'umutwaro n'ibidukikije. Mugihe kibi, nkubushuhe bwinshi cyangwa umukungugu, amavuta yo kwisiga agomba kugabanywa. Igenzura risanzwe rifasha kumenya kwambara, kwangirika, cyangwa kwanduza hakiri kare. Isuku, gusiga amavuta neza, no gusimbuza mugihe cyibice byambaye birinda gusiba cyane, kumeneka amavuta, no gushyuha.

Porogaramu Rusange

Uburyo bwo kunyerera bugira uruhare runini mu nganda nyinshi.Imashini zubaka ninganda zishingikiriza kuri dogere 360 ​​kuzunguruka no gushyigikira imitwaro iremereye. Porogaramu zisanzwe zirimo:

Ubu buryo kandi bugaragara no mu nyanja, ingufu zishobora kuvugururwa, mu kirere, no mu buryo bwikora, bifasha kugenda neza no guhagarara neza.


Uburyo bwa slewing butuma kuzenguruka neza, kuremereye cyane mu nganda, kuva kuri crane kugeza kuri turbine. Ibishushanyo byabo byateye imbere, nkaimirongo itatu yumurongo hamwe nambukiranya, shyigikira imitwaro igoye kandi urebe imikorere yizewe.Kubungabunga buri gihe, harimo na Hydraulic Slewing sisitemu, yongerera ibikoresho ubuzima igihe cyose n'umutekano ukora. Ibishya bikomeje bikomeza gutwara neza kandi neza.

Ibibazo

Ni ubuhe butumwa bukuru bwa disiki itwara?

A Driveituma igenzurwa ryimikorere hagati yimashini ebyiri. Ifasha imitwaro iremereye kandi ikemeza neza neza ibikoresho byinganda.

Ni kangahe abashoramari bagomba gusiga amavuta?

Abakora bagomba gusiga amavuta buri masaha 200 kugeza 500. Ibidukikije bikaze birashobora gusaba amavuta menshi kugirango akomeze imikorere myiza.

Uburyo bwo guswera bushobora gukemura imitwaro ya axial na radial?

Yego. Uburyo bwo kunyerera bushyigikira imitwaro, imirasire, nigihe gito. Igishushanyo cyabo gikwirakwiza izo mbaraga neza, zitanga umutekano hamwe nigihe kirekire cyo gukora.


Igihe cyo kohereza: Nyakanga-25-2025