Gukuraho Ibikoresho by'ingenzi bya Hydraulic Slewing Drives byasobanuwe

Imashini ikoresha hydraulic slewing ni sisitemu nto kandi yigenga. Itanga uburyo bukomeye bwo kuzenguruka mu bikorwa bitandukanye bikomeye. Injeniyeri zihuza izi mashini mu mashini zisaba ubushobozi bwo guhindukira neza kandi bugenzurwa. Iri koranabuhanga rihuza imbaraga za hydraulic na sisitemu yo kugabanya vitesi. Rituma ibikoresho bisohora imbaraga nyinshi.

Ibintu by'ingenzi byakunzwe

• Ibikoresho byo gukata icyuma hifashishijwe hydraulicimashini ziremereye. Zikoresha imbaraga z'amazi kugira ngo zikore imbaraga zikomeye zo guhindukira. Ibi bifasha imashini gutwara imizigo minini neza.
• Izi mashini zifite ibice by'ingenzi. Moteri ikora ingufu, agasanduku k'amakuru kayifasha gukomera, kandi icyuma kinini gifasha kuzunguruka. Ibi bice bikorana kugira ngo bigende neza.
• Imashini zitwara imizigo zikora ku mazi ziracyakomeye cyane. Zishobora gufata ibintu biremereye mu mwanya wabyo. Zikora neza no mu bihe bikomeye.

Gusobanukirwa imiyoboro ya Hydraulic Slewing

Hydraulic Slewing Drive ni iki?

A ikinyabiziga cyo gukata icyuma gikozwe mu buryo bwa hydraulicni sisitemu ihambaye ya mekanike. Ihuza imbaraga za hydraulic n'uburyo bwo kugabanya vitesi. Iki gikoresho kigizwe ahanini na moteri ya hydraulic, feri, agakoresho ko kugabanya vitesi, itsinda rya valve, n'imiterere y'impera za vitesi. Imiterere yacyo ya modular yemerera moteri ya hydraulic kohereza ingufu kuri boyigisi. Iyi transmission yongera imbaraga kandi ikagabanya umuvuduko. Igera ku muvuduko muto n'imbaraga nyinshi bikenewe mu bikorwa bitandukanye.

Sisitemu ikora ikoresheje moteri ya hydraulic. Iyi ngufu ihita yimurirwa kuri sisitemu yo kohereza, nka pinion cyangwa worm gear, ituma habaho torque. Torque ikorwa ikoreshwa ku cyuma gifata slewing bearing. Iyi nzira yose ituma imashini zifatanye zikora neza, zigenda neza kandi neza. Moteri itanga imbaraga zikenewe kugira ngo ikoreshe sisitemu yo gukata slewing hydraulic. Igikoresho cyo gukata slewing, gikoreshwa na moteri, gihindura moteri mu buryo bwo kuzenguruka mu buryo bwifuzwa kuri platform. Iki gikoresho cyo gukata slewing gikorana n'icyuma cyo hanze gifatanye n'icyuma cyo gukata slewing bearing. Iki gikoresho cyo gukata slewing kigizwe n'impeta z'imbere n'iz'inyuma zihujwe n'ibintu bizunguruka. Iyo moteri izungurutse igikoresho cyo gukata slewing, bituma igikoresho cyo hanze gihinduka ugereranije n'impeta y'imbere yo gukata slewing, bigatuma habaho uburyo bwo kuzenguruka bugenzurwa.

Intego y'imodoka zitwara amazi zikoresha hydraulic Slewing

Imashini zikoresha icyuma gishyushya amazi zujuje ibisabwa by'ingenzi mu mashini ziremereye. Zikora ku mitwaro iremereye, iy'urukiramende, n'iy'urukiramende. Zinagenzura neza imigendere y'izunguruka. Izi mashini zitanga imbaraga nyinshi ku muvuduko muto kugira ngo zicunge imitwaro iremereye kandi zizunguruke neza. Zituma imikorere igenda neza kandi neza.

Izi mashini zitanga inyungu zikomeye za mekanike. Zitanga imbaraga nyinshi kandi zigenzura neza hakoreshejwe amazi afite umuvuduko ukabije. Zirakora neza cyane mu mirimo ikomeye isaba gukomeza gukora mu gihe cy'imitwaro minini. Zitanga kandi ubushobozi bwo gukora neza no gukora neza mu bihe bikomeye. Zitanga kandi imikorere myiza ya mekanike mu buryo bwa hydraulic slewing zitanga umuvuduko mwiza ku muvuduko muto, ibyo bikaba ari ingenzi mu guterura no gushyira ibintu biremereye mu mwanya wabyo. Zitanga imbaraga zo gukurura kandi zishobora gukora zidashyushye cyane mu gihe cyo kuzikoresha igihe kirekire.

Akamaro k'ingenzi ni ubushobozi bwazo bwo kwifunga. Ibi bituruka ku nguni ikomeye y'ibikoresho byo mu bwoko bwa worm. Bituma icyuma gifata imizigo iremereye mu mwanya uhagaze nta feri yihariye. Iyi mikorere ibuza icyuma gutwarwa inyuma, yongera umutekano n'ubwizerwe ku bikorwa aho guhagarara neza kw'imizigo ari ingenzi. Izi mashini zitanga imbaraga nyinshi mu gihe zikora ku muvuduko muto cyane wo kuzenguruka. Ibi bituma ziba nziza mu gutwara imizigo iremereye kandi igenda buhoro.

Imiterere yazo ya modular yoroshya ishyirwaho n'ibungabungwa. Guhuza neza bigabanya gukenera kugura no gutunganya ibice bimwe na bimwe. Sisitemu igera ku muvuduko muto n'ibikenewe byinshi binyuze mu kohereza ingufu binyuze muri gearbox. Ibi binoza umusaruro w'abakozi binyuze mu koroshya inzira yo gutegura.

Inganda nyinshi zikoresha imiyoboro yo gushongesha amazi hakoreshejwe hydraulic. Zikunze gukoreshwa mu bikoresho by'amazi yanduye, ibikoresho bitwara ubutaka, n'ibikoresho biterura abantu. Imashini zitwara imizigo, sisitemu zikora ikoranabuhanga, imihanda, ibikoresho byo gusudira, n'ibikoresho bizunguruka nabyo birazikoresha. Ibikoresho bisanzwe birimo ibikoresho bikoresha imirasire y'izuba n'ibikoresho by'umuyaga. Biboneka kandi mu binyabiziga byo mu kirere, moteri z'amashanyarazi zikoresha amashanyarazi ya photovoltaic, moteri z'amashanyarazi zikoresha umuyaga, n'ibikoresho by'ubuhanga mu gushongesha imashini. Ibikoresho byo gushongesha amazi hakoreshejwe hydraulic byagenewe gukoreshwa ku bikoresho bifatanye na hydraulic ku bikoresho bicukura amazi hakoreshejwe hydraulic. Binagaragara mu mashini zigendanwa n'izidakoresha amashanyarazi. By'umwihariko, ibikoresho byo gushongesha amazi hakoreshejwe hydraulic byagenewe ibikoresho byo gushongesha amazi hakoreshejwe hydraulic.

Ibice by'ingenzi bya Hydraulic Slewing Drives

Ibikoresho byo gukata icyuma hifashishijwe hydraulicni sisitemu zigoye. Zishingiye ku bice byinshi bihujwe. Buri gice kigira uruhare runini mu mikorere rusange ya disiki, imikorere myiza, no kwizerwa kwayo. Gusobanukirwa ibi bice by'ingenzi bifasha mu guha agaciro imikorere ikomeye ya disiki.

Moteri y'amazi

Moteri ya hydraulic ikora nk'isoko y'ingufu z'imashini yo gukaraba. Ihindura ingufu z'amazi mo ingufu zizenguruka za mekanike. Iyi nzira itangira iyo pompe ya hydraulic ishyize ingufu ku mazi. Amazi afite umuvuduko mwinshi hanyuma yinjira muri moteri ya hydraulic. Imbere muri moteri, ibice nka verisiyo, plunger, cyangwa silindiri za hydraulic bigenda bihurirana. Uku kugenda bibaho iyo amazi afite umuvuduko mwinshi anyura muri byo. Impinduka z'umuvuduko w'imbere zitera uku kugenda. Amaherezo, ibi bivamo umusaruro wa mekanike mu buryo bwa torque ikomeye. Imiterere ya sisitemu ya hydraulic yemerera kugenzura neza torque isohoka n'umuvuduko. Guhindura imiterere y'amazi n'umuvuduko bigeraho uku kugenzura.

Urugero, moteri ya hydraulic cycloidal ni moteri ya hydraulic rotary rotary. Ihindura ingufu za hydraulic mo ingufu zizunguruka hakoreshejwe cycloidal gearing. Uburyo bwayo bw'ibanze bukoresha stator ihoraho ifite imyobo iringaniye. Rotor izenguruka ifite pini ifata iyi myobo. Kamera cyangwa disiki idasanzwe, yitwa cycloidal drive, irangiza imiterere. Uko amazi ya hydraulic yinjira muri moteri, ikora kuri cycloidal drive. Iki gikorwa gituma drive izenguruka. Uku kuzenguruka, na ko, kwimura rotor muri stator. Gufatanya kwa pini za rotor n'imifuka ya stator bihindura ingufu za hydraulic mo ingufu zizunguruka. Iyi miterere itanga uburyo bworoshye bwo kohereza ingufu na torque nyinshi ku muvuduko muto. Umuvuduko n'umuvuduko w'amazi bigena torque n'umuvuduko wa moteri.

Agasanduku k'ibikoresho by'isinema

Agasanduku k'amakuru gakoresha imibumbe ni igice cy'ingenzi cyaikinyabiziga cyo gukata icyuma gikozwe mu buryo bwa hydraulicsisitemu. Ikuba cyane imbaraga zitangwa na moteri ya hydraulic. Urugero, icyitegererezo cya IWHG44A cya hydraulic slewing drive kirimo moteri ya hydraulic, gearbox y'imibumbe ifite ibyiciro byinshi, feri, na valve block ifite ubushobozi bwo gufunga. Iyi configuration igaragaza uruhare rw'ingenzi rwa gearbox mu miterere n'imikorere ya sisitemu.

Imashini zo gushongesha icyuma zikoresha imirasire y'inyanja, zakozwe hifashishijwe ikoranabuhanga rya "Planet gearbox", zitanga torque nini cyane. Ziri hagati ya 9 kNm na 400 kNm. Zifite kandi ubushobozi bwo gutwara ibintu bwinshi. Ibi bivuze ko akazi kazo bwite ni ugukora no kohereza iyi torque ikomeye muri sisitemu yo gushongesha icyuma. Imashini zo gushongesha icyuma zikoresha imirasire y'inyanja ni ubwoko bwa "Hydraulic Component" muri "Slew Drives". Ibi bigaragaza uruhare rwazo mu mikorere y'izi sisitemu.

Utumashini tw’amashanyarazi dufite inyungu nyinshi z’ingenzi zo gukuba torque:

• Ihererekanya ry'amajwi ridasanzwe n'ingano ntoyaImiterere yihariye y'icyuma cyo hagati cy'izuba gikikijwe n'ibyuma byinshi by'imibumbe yemerera kohereza torque nziza mu buryo buciriritse.
• Ubucucike bw'amashanyarazi n'uburambe byayo byazamutse: Gukwirakwiza imizigo hagati ya za gear nyinshi zo mu kirere, aho kuba za gear imwe, byongera ubucucike bw'imbaraga no kuramba muri rusange.
• Igipimo cyo kugabanya ibikoresho byinshi: Ibi bituma habaho kugenzura umuvuduko neza no gukuba imbaraga nyinshi. Ni byiza cyane ku bikoresho bisaba gushyirwa ahantu nyaho neza, nko gushongesha ibyuma.
• Ubushobozi Budasanzwe: Gutakaza imbaraga nke no kohereza ingufu neza bigabanya igihombo cy'ingufu. Ibi bituma ingufu zikwirakwizwa neza cyane.
• Ubucucike bwinshi bwa Torque: Zitanga umuvuduko udasanzwe ugereranyije n'ingano yazo. Ibi ni ingenzi cyane mu guhangana n'imizigo iremereye no mu turere tugoye. Ni ingenzi cyane cyane aho hakenewe kohereza ibintu bito ariko bikomeye.
• Igishushanyo mbonera gito kandi gikoresha ikoranabuhanga rigezweho: Bigera ku rwego rworoshye cyane bitewe n'uburyo ibikoresho byabyo bifatanye. Ibi ni byiza cyane mu guhuza n'ibikoresho bito mu mwanya muto ariko bigakomeza gutanga ingufu nyinshi.
• Gukwirakwiza imizigo neza no guhagarara neza: Basangira imitwaro ku bikoresho byinshi by’isi. Ibi bitanga ituze ridasanzwe kandi bigabanya gutigita. Ni ingenzi kugira ngo habeho neza kandi habeho imikorere ihamye mu gihe cy’imitwaro itandukanye.
• Ubucucike bwinshi bw'ingufu zikomoka ku miyoboro ya Slew Drives: Batanga ubucucike bwinshi bwa torque ku miyoboro ya slew muri sisitemu za turbine z'umuyaga. Ibi bituma habaho gushyira neza no kuzenguruka neza mu gihe cy'imizigo ihindagurika y'umuyaga. Binongera ubushobozi bwo gufata ingufu no kuramba kwa sisitemu.

Slew Bearing

Ibyuma byo gushushanya, bizwi kandi nka slew bearing, ni ibyuma binini bizunguruka. Abahanga mu by'umwihariko babikora kugira ngo bishyigikire icyarimwe imizigo y'axial, radial, na moment. Iyi miterere ituma habaho kugenda neza mu mashini zikora cyane. Akenshi zikora mu gihe cy'umuvuduko ukabije. Bifasha mu kuzunguruka guhindagurika no gukomeza.

Ubwoko butandukanye bw'amaberari yakoreshejwe mu gutwika bushobora gukora ibintu bitandukanye ku bushobozi bwo gutwara:

Amazu n'Ibirango

Inzu ipfundikiyemo ibikoresho byo gukata hydraulic slewing ubusanzwe iba ari igice cy’icyuma. Iyi nzu ipfundikiyemo ibikoresho birinda ibice by’imbere kwandura, kwangirika no gutakaza amavuta. Ubu buryo bwo kurinda butuma imikorere yayo irushaho kuba myiza kandi igakomeza igihe kirekire. Gufunga mu nzu birinda amazi ya hydraulic kuva mu mazi no kwinjira kw’ibintu bihumanya byo hanze. Bikomeza ubuziranenge bw’ibidukikije by’imbere.

Sisitemu ya feri

Sisitemu ya feri ikorana na moteri ya hydraulic muri hydraulic slewing drive. Igenzura ingendo kandi igafata umwanya iyo bibaye ngombwa. Uku guhuza gutuma imikorere ikora neza kandi yizewe, ndetse no mu gihe cy'imitwaro minini. Imiterere myinshi y'ibikoresho bya nyoni ifite imiterere yo kwifunga ubwayo. Inguni yihariye y'inyoni ibuza umutwaro gutuma nyoni isubira inyuma. Iyi miterere ikora neza nk'inyunganizi y'imbere.

Ubwoko busanzwe bwa sisitemu zo gufunga feri zishyirwa muri hydraulic slewing drivers burimo:

• Feri zo mu bwoko bwa Hydraulic Thruster: Silindari za hydraulic cyangwa uduti two gusunika dukoresha feri. Bikanda feri ku ngoma.
• Feri zo mu bwoko bwa Electro-Hydraulic Block: Izi sisitemu zihuza uburyo bwo kugenzura amashanyarazi n'uburyo bwo gukoresha amazi. Zituma habaho feri ikora neza.
• Feri za Disiki: Kimwe na feri z'imodoka, zikoresha udupira two gukurura kugira ngo zikandagire kuri disiki izenguruka. Zitanga uburyo bwiza bwo gusohora ubushyuhe no gufunga neza. Ni ubundi buryo bugezweho bukunze kuboneka mu bikoresho bigezweho.
• Feri zo mu mazi: Izi feri zikoresha umwuka ufunze mu gukora. Ntizikunze kugaragara cyane mu mashini zitwara imizigo kandi zikunze kugaragara mu mashini zidasanzwe cyangwa mu nganda.
• Feri zirinda kwangirika: Abahanga mu by'imashini bashushanya ibi kugira ngo byihutishe mu buryo bwikora mu gihe cy'ibura ry'amashanyarazi cyangwa igihe sisitemu yangiritse. Akenshi bihuza na sisitemu z'amashanyarazi cyangwa hydraulic kugira ngo birusheho kugira umutekano.

Sisitemu zigezweho zo gufunga feri zitanga feri nziza kandi igenzurwa. Zirinda kwangirika kw'ibice bya mekanike. Urugero, SOBO iQ controller icunga torque yo gufunga feri ishingiye ku muvuduko n'igitutu. Itanga imiterere itandukanye yo gufunga feri mu bihe bitandukanye, harimo guhagarara byihutirwa n'imikorere yo guparika. Ikora nk'inyuma, feri ihindagurika, na feri yo guparika muri sisitemu imwe. Ibi bituma umuvuduko ugenzurwa kandi ufata imizigo iremereye neza. Ibyiza birimo feri igenzurwa idafite umutwaro, feri zihinduka, kwishyura ubwivumbure buhindagurika, no gukurikirana urukurikirane rw'iferi mu gihe nyacyo. Mu buryo bwo gufunga feri, icyuma gitwara feri, kigizwe na moteri y'amashanyarazi, gearbox, na feri, ni ingenzi cyane. Uruhare rwa feri rutuma ibice bizenguruka bihagarara neza kandi bigafata neza. Ibi ni ingenzi kugira ngo imikorere ikore neza.

Ingufu za feri za elegitoroniki zitanga imbaraga zo guhagarara no gufata. Zitanga imbaraga za rukuruzi iyo umuriro w'amashanyarazi ukoreshejwe. Ibi bikoresha uburyo bwo guhagarara. Ibintu by'ingenzi bikoreshwa muri izi ngufu birimo:

• Ibisabwa ku bushobozi bwo gutwara imizigo/Torque: Gupfobya ibi bitera kwangirika kwa feri, kugenda mu buryo butagenzurwa, kwangirika kw'ibikoresho, ndetse no guteza akaga ku mutekano.
• Ibisabwa ku muvuduko w'amashanyarazi n'ubushyuhe bw'amashanyarazi: Kutabihuza neza bitera umunaniro, gucika intege vuba, cyangwa imbaraga nke zo gufunga feri.
• Igihe cyo Gusubiza: Gusubiza vuba ni ingenzi kugira ngo uhagarare neza, cyane cyane iyo utwaye imizigo yihuta cyane cyangwa ukeneye gushyira ahantu nyaho. Birinda kurenza urugero cyangwa ibitari byo.
• Urugendo rw'akazi n'aho imikorere ibera: Ibi bintu bigira ingaruka ku mikorere ya feri no ku kuramba kwayo, cyane cyane iyo igenda kenshi cyangwa igihe kirekire.

Uburyo Hydraulic Slewing Drives Ikora

Ihererekanya ry'ingufu mu gukaraba amazi

Ibikoresho byo gukata icyuma hifashishijwe hydraulicIhindura neza imbaraga z'amazi mo ingufu zizunguruka za mekanike. Amazi ya hydraulic afite umuvuduko yinjira mu cyumba cya moteri. Aya mazi akoresha imbaraga kuri vanes cyangwa pistons ziri muri moteri. Iyi mbaraga ituma rotor izunguruka, igahindura ingufu za hydraulic mo ingendo zizunguruka. Ikoresha uburyo bwa gridi ya worm. Moteri ya hydraulic ifatanye itanga uburyo bwo kuzunguruka ku worm. Worm ikorana kandi igatwara impeta ya gridi. Iki gikorwa gituma habaho kuzunguruka gutinda kandi gukomeye kw'ihuriro ryose ry'ubwikorezi. Ubu buryo buhindura moteri yihuta cyane, ifite torque nke mu muvuduko muto, ifite torque nyinshi, ikenewe mu gutwara imizigo iremereye.

Kugera ku ihinduka ry'izenguruka

Imashini zikoresha amazi zikora akazi ko kuzunguruka zikora neza binyuze mu buryo bugezweho bwo guhuza ibice. Moteri ya hydraulic iyobora pinion gear, nayo ikazunguruka uruziga runini rw'uruziga rw'icyuma. Iyi direct drive ituma habaho uburyo bwo kugenzura neza umuvuduko n'icyerekezo. Uburyo bw'ibikoresho, nka worm cyangwa planetary gears, buhindura uburyo bwo kwinjira mu buryo bwifuzwa bwo kuzunguruka. Ubu buryo bugena igipimo cy'ibikoresho, bugira ingaruka ku buryo butaziguye ku muvuduko w'ibisohoka n'umuvuduko wo kuzunguruka. Ibi bituma habaho uburyo bwo kugenzura neza. Imiterere y'uburyo bw'ibikoresho byorohereza ingendo nziza, zigenzurwa, kandi zinoze, ni ngombwa kugira ngo umuntu ashyireho neza. Sisitemu ya dual-closed-hydraulic-circuit (DCHC) igera ku kwihuta no kugabanuka kw'umuvuduko. Igenzura kwimuka kwa pompe ya hydraulic axial piston binyuze muri algorithm ya porogaramu n'igikoresho cyo kugenzura ikoranabuhanga. Iyi sisitemu kandi ituma ingufu za kinetic zigenzurwa mu gihe cyo gufunga. Ibi bituma habaho kugenda neza no gukora neza.

Ubushobozi bwo gucunga imizigo ya Hydraulic Slewing Drives

Imashini zikoresha amazi zikoresha amazi zigaragaza ubushobozi bukomeye bwo gutwara imizigo bitewe n'imiterere yihariye. Uburyo bwo kurinda ibikoresho butuma imizigo ishobora kwihanganira imizigo minini idacika cyangwa ngo ivunike. Ibi ni ingenzi ku mashini zikora ibintu bikomeye. Uburyo bwo kurinda ibikoresho butuma kandi ibikoresho birushaho kuba byiza kandi bigakorwa neza. Ibi bituma amenyo y'amenyo y'ibikoresho arushaho kwangirika. Byongeye kandi, uburyo bwo kurinda ibikoresho butuma ubushobozi bw'ibikoresho bwo kwakira no kwihanganira imitwaro cyangwa gutigita bitunguranye. Ibi bishobora guterwa n'ubutaka butaringaniye, guhagarara mu buryo butunguranye, cyangwa kugongana n'ibindi.

Imashini zikoresha hydraulic slewing zitanga uburyo bwo kuzenguruka bukomeye kandi neza. Gusobanukirwa ibice byazo bitanga icyizere. Ejo hazaza hakubiyemo amashanyarazi no kugenzura neza, bigatuma sisitemu zikora neza mu buryo bwikora. Nanone ishyira imbere sisitemu zivugurura ingufu n'ikoranabuhanga rigezweho, nka mashini zitwikira ibyuma bibiri, kugira ngo zirusheho gukora neza no kugira ingufu nyinshi.

Ibibazo Bikunze Kubazwa

Ni iyihe nshingano y'ibanze ya hydraulic slewing drive?

A gukata icyuma hifashishijwe hydraulicImashini ziremereye zikora akazi ko kuzenguruka cyane, zigahindura imbaraga za hydraulic mo torque ya mekanike, bigatuma imizigo ihinduka neza kandi igashyirwa mu mwanya wayo.

Ni gute agasanduku k'amashanyarazi gakoresha imirasire y'isi gafasha mu mikorere y'agasanduku k'imodoka gakoresha slewing?

Agasanduku k'amashanyarazi gakoresha imirasire y'ikirere (planetary gearbox) gatuma moteri ya hydraulic ikura cyane. Gatanga umuvuduko mwinshi mu buryo buciriritse, gatuma ingufu zikwirakwira neza kandi kakanagenzura umuvuduko neza ku mitwaro iremereye.

Kuki ibyuma biremereye ari ingenzi ku mashini ziremereye?

Ibyuma birebire biremereye bishyigikira imizigo y’axial, radial, n’iy’igihe gito icyarimwe. Bituma habaho kugenda neza kandi guhamye mu buryo bworoshye. Iyi miterere ituma imashini zishobora guhangana n’imbaraga zitandukanye mu gihe cyo gukora.